COS ComplianceOS · DOC 1910.119 · REV 2026.05

29 CFR 1910.119 · Process Safety Management

An inspector-grade gap-analysis for your covered process — in the time it takes to brief shift change.

Your next compliance audit is 11 months out. Your last RMP submission is overdue. ComplianceOS reads your 1910.119 program and tells you, paragraph by paragraph, where the gaps are — before the inspector does.

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Elements scored

14 / 14

Intake time

~8 min

Citation depth

¶(a)–(p)

Starting tier

$0 · first report free

Three regulatory cliffs that show up every audit.

These are the citations PSM coordinators see most often when an inspector walks through the door. None of them require a site visit to detect — they're visible in your program documents.

/ 01

HAZOP past the 5-year revalidation deadline.

1910.119(e)(6) requires PHA revalidation on a 5-year cycle. Staleness here cascades into PSI and MOC gaps — auditors weight it heavily.

/ 02

MOC program exists on paper, not in evidence.

1910.119(l) is the most-cited element in PSM enforcement. The test isn't "do you have a procedure" — it's "show me your last three closed-out MOC packets."

/ 03

Operating procedures missing annual certification.

1910.119(f)(3) requires written certification that procedures are current and accurate, annually. Easy to miss; trivially auditable.

Pricing — like a spec sheet.

All tiers run the same 14-element analysis and produce a paragraph-cited PDF. Volume, multi-site rollout, and integration depth differentiate them. Full pricing page

PART · COS-F1 · FREE

Free

$0

One report · lifetime

  • 1 full gap-analysis report
  • 12-element intake form
  • Paragraph-cited PDF
  • Share link (read-only)
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PART · COS-E1 · ESSENTIALS

Essentials

$149 / mo

Monthly · single facility

  • 3 reports per billing period
  • Monthly auto-audit email
  • Reply-to-author human review
  • Share-link distribution
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PART · COS-X1 · ENTERPRISE

Enterprise

$2,997 / mo

Monthly · multi-site rollout

  • Everything in Pro
  • Multi-site rollout — talk to us
  • API access for OT/ERP
  • White-label PDF templates
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Built by a chemical engineer — not a content marketer.

Formerly at Materia Inc on DCPD-based ROMP thermoset (acquired by ExxonMobil) with field exposure to API 510 / 570 / 579 / 580 / 653 inspection programs through ARPE Engineering. PSM, RMP, HAZOP, LOPA are the native vocabulary — not borrowed buzzwords. Reply to any report email for a human review of any finding.

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